Shell GOAL Venture
Project
Contractor: Cajun Constructors Inc., Baton Rouge
Location: Geismar
Cost: $60.6 million
Project manager: Tommy Hutchinson
Site manager: Tim Willis
Engineer: Fluor Daniel Inc., Sugarland, Texas; S&B
Engineers & Constructors, Houston, Texas; Ford, Bacon &
Davis, Baton Rouge.
The Shell GOAL Venture Project established several new records
in Cajun Constructors' 29-year history. The project had the
largest contract value of any job in Cajun Constructors history,
it had the largest number of direct craft employees (653 at
peak) of any job in Cajun's history, and it had the most manhours
(1,329,870) of any job in the company's history.
Cajun started the project with an approximate $6 million
estimate, executed a contract not to exceed $16 million and
ended the project with a combined total contract value of
$60,597,069. No project in Cajun Constructors' history can
match a $44,597,069 addition to the original contract value.
Cajun Constructors also had the distinction of having the
largest contract value of any contractor on the Shell GOAL
Venture Project.
In the first year of the project, many executive managers
at Cajun Constructors visited the jobsite and all had basically
the same comment upon return to the home office. That comment
was worded differently by each manager, but the essence was
essentially the same: the Shell GOAL Venture Project was the
most impressive Cajun jobsite they had ever visited.
Cajun Constructors scope and contract value grew so quickly,
and so large, due solely to the fact that the company met
expectations. Cajun exceeded the expectations of Shell Chemical
and Fluor Daniel with the award of each additional scope of
work, and executed the work with the utmost professionalism.
This project was unique for Cajun Constructors because the
company did not just perform concrete work.
Cajun Constructors did just about everything on the project
from picking up trash, removing bee colonies, weed control
maintenance, providing the project shuttle bus service, supply
and maintenance of lunch tents, street sweeping, cleaning
of fabricated steel ground storage tanks, supplying flagging
personnel at all street intersections and roadways, and pest
and rodent control.
Cajun also performed tasks typically not in the civil scope
of work, such as structural steel erection, fireproofing and
grouting of equipment and structural steel base plates. The
most impressive feat of all was the fact that all these unique
work activities were performed by Cajun, in conjunction with
placing more than 65,000 cu. yds. of concrete, 80,000 cu.
yds. of lime stabilized clay backfill, more than 2,800 driven
piling, more than 600 drilled shafts and more than 17,000
linear ft. of underground piping. All of this was done in
an existing plant with much of the work in existing processing
facilities restricted by limited access.
Cajun Constructors also proposed and implemented several
cost conscious and environmentally friendly work activities
during the course of the project. This not only reduced the
overall cost of the project but also reduced the impact, if
any, on the environment. The contractor crushed 19,000 tons
of demolished concrete and re-used the material for road base
and laydown yards. The alternative was to haul the material
off-site for disposal at a substantial cost to the project,
or stockpile it on site, leaving it for future generations
to deal with and adversely impacting the environment.
Cajun also processed six acres of trees and brush, which
was cleared for the clay mining operation. This chipped material
was hauled off site at no additional cost to the project,
and recycled for use in the landscaping industry.
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